EPS

 

We provide you with various production lines for making EPE/EPP/EPS!

 

[EPS block vacuum forming production line]

1. Steam supplying system:

1) Automatic steam boiler – —-kg/hr capacity

2) Water softening device

1SET

2. xxxxx:

1)

2)

3)

4)

5)

1SET

Item 2 xxxxx: which is the important device

Steam is …..

The figures of this device:

(A)

(B)

(C) Typically, …..

(D) Normally, …..

(E) More …..

3. Air supplying system:

1) Air compressor; Horepower: –KW

2) xxxxx

3) Air storage tank; capacity: —L

1SET

Item 3 Air supplying system: …..

xxxx – For block producing (it’s different from …..

<4-1. Continuous type pre-expander:>

1) Model: xxx

2) Tank size: Æ— x —–L mm

3) Including Fluid Bed for dryer & mixer

5) Expansion capacity: —~—kg/hr

6) Expansion density: –~kg/m3

7) Machine dimension: —M x —M x —M

8) Machine weight: —-kg

*Density: 13kg/m3; Output: 200kg/hr

Density: 18kg/m3; Output: 230kg/hr

**Density: 25kg/m3; Output: 320kg/hr

Density: 30kg/m3; Output: 450kg/hr

Density: 45kg/m3; Output: 530kg/hr

1SET

Item 4-1 Continuous type pre-expander: …..

— Expansion capacity: —~—kg/hr (pls refer to the calculation (in PINK) of different expansion capacities while different densities in quotation Page -/-).

— Expansion density: –~kg/m3

<4-2. “QUANTITATIVE” type pre-expander:>

1) Model: xxxx

2) Tank size: Æ—- x —-L mm

3) Style:

 (A) Batch type foaming

 (B) Colorful touch-screen + PLC controller

 (C) Expansion density is accurate

4) Including Fluid Bed for dryer & mixer

5) Expansion capacity: —~—-kg/hr

6) Expansion density: –~kg/m3 (upto –kg/m3)

7) Machine dimension: —M x —M x —M

8) Machine weight: —-kg

The only one manufacturer in Taiwan…..

*Density: 13kg/m3; Output: 500kg/hr

Density: 18kg/m3; Output: 640kg/hr

**Density: 25kg/m3; Output: 820kg/hr

Density: 30kg/m3; Output: 910kg/hr

Density: 45kg/m3; Output: 930kg/hr

1SET

Item 4-1 Continuous type pre-expander v.s

Item 4-2 “QUANTITATIVE” type pre-expander for your comparison and choosing.

Explanation of “Quantitative” type pre-expander

1) In construction field, EPS blocks …..

For example, …..

(A)

(B)

2) As far as we know such these EPS blocks …..

AND, in case of EPS for …..

The customer demands …..

3) So, in the first beginning…..

In order to let the production rate of pre-expanding machine meets block vacuum forming machine, we recommended …..; pls refer to the following list:

 

The output of xxxx (Quantitative type pre-expanding machine)

(pls see to the related info above)

 

The output of xxxx (Automatic block vacuum forming machine)

(A) Product mold size/Block dimensions: —- x —- x —-mm (-mx-mx-m)

(Pls see the related info below)

(B) Product mold size/Block dimensions: —- x —- x —-mm (-mx-mx-m)

(Pls see the related info below)

 

4) In general, we set the EPS production line

(A) The production rate …..

— AND, In case of …..

(B) As I mentioned on above,

— EPS blocks …..

(C) So, you can find out our suggested “Quantitative type pre-expanding machine (xxxx)” is perfectly matching “Block vacuum forming machine (xxxx)” at …..

(xxxx) – *

(xxxx) – *

(D) This production line …..

(E) In the future, …..

 

5) The advantages of “Quantitative type pre-expanding machine (xxxx)”:

(A) Continuous type is rather old type of pre-expander; now in Europe, almost manufacturers adopt using quantitative type.

(B) We are the only one manufacturer in Taiwan…..

(C)

(D)

(E)

<5. Automatic block vacuum forming machine:>

1) Mode: xxxx

2) Style: (A) Vertical type; (B) Color touch-screen control

3) Product mold size: (Pls refer to the following list)

4) Standard accessories:

 (A) Injection system assembly; Horsepower: —KW

 (B) Vacuum tank system; capacity: —-L; HP: —W

 (C) Conveyor system

 (D) Material silo–same capacity as the product volume

5) Machine dimension: —M x —M x —M

6) Machine weight: —-kg

1SET

Product mold size/Block dimensions: —- x —- x —-mm (-mx-mx-m)

*Density: 13kg/m; Output: 22pc/hr; 286kg/hr; cycle time: around 160secs

Density: 18kg/m; Output: 18pc/hr; 324kg/hr; cycle time: around 200secs

**Density: 25kg/m; Output: 12pc/hr; 300kg/hr; cycle time: around 300secs

Density: 30kg/m; Output: 8pc/hr; 240kg/hr; cycle time: around 420secs

Density: 45kg/m; Output: 7pc/hr; 315kg/hr; cycle time: around 480secs

Product mold size/Block dimensions: —- x —- x —-mm (-mx-mx-m)

*Density: 13kg/m; Output: 18pc/hr; 468kg/hr; cycle time: 200secs

Density: 18kg/m; Output: 12pc/hr; 432kg/hr; cycle time: 300secs

**Density: 25kg/m; Output: 8pc/hr; 400kg/hr; cycle time: 450secs

Density: 30kg/m; Output: 6pc/hr; 360kg/hr; cycle time: 600secs

Density: 45kg/m; Output: 4pc/hr; 360kg/hr; cycle time: 900secs

Item 5 Automatic block vacuum forming machine:

(A) Product mold size: —- x —- x — (-mx-mx-m) – generally, …..

— Because …..

For example, …..

— The EPS block …..

The …..

(B)

<6. Automatic hot-wire cutting machine:>

1) Model: xxxx

(For X.Y.Z. three directional cutting)

2) Max cutting allowance: —- x —- x —mm

1SET

Item 6 Automatic hot-wire cutting machine: …..

<7. Expanded material storage silo:>

1) Size: -M x -M x -M = –M3

2) Material: …..

-SETS

Item 7 Expanded material storage silo:

— …..

(A) After our calculation, …..

(B) …..

— (Pls refer to the “sketch” of piping)

(A) Silo NO1…..

(B) Silo …  (Pls also refer to the explanation in Item 10 Mixer with proportional valves)

— You may …..

Because:

(A) …..

(B) …..

If …..

If …..

xxxx

In case that …..

-SETS

8. Heat exchanger for drying product in drying room:

1) Blower x 2

2) Steam control valve x 1

3) Control panel x 1

-SETS

Item 8 Hot room: which is especially for …..

(A) To …..

(B) To …..

By the way, all specification …..

xxxx – to …..

xxxx – to …..

xxxx – to …..

The purpose for …..

(A) To …..

(B) To …..

<9. Granulator>

1) Model: xxxx

2) Entrance size: —x—mm

3) Including Blow: -HP; xxxx

1SET

Item 9 Granulator: …..

(A)

(B) The crusher/granulator should be …..

Moreover, it will be better to …..

(Pls refer to the prodution site diagram/the layout drawing to understand.)

<10. Mixer for original & recycled materials>

1) Model: xxxx

2) Ration control x -sets;

3) Agitation motor: -HP

4) Blower for material loading: -HP

5) 2 x material silos for origin & recycled materials

1SET

Item 10 Mixer with proportional valves for original & recycled (waste) materials:

In case that …..

We recommend

(A) Mixing …..

(B) We don’t recommend …..

<11. One year spare parts>

The cost depends on the buyer’s requirement.

1SET

Item 11 One year spare parts: We recommend …..

12. Essential plumbing pipe & whole accessories

Range: Including steel pipe/connector/blower/reducer/fitting…etc.)

Cost is subject to review upon the actual situation in the plant; and does not include installation charge.

1SET

Item 12 pipes & whole accessories including fittings, connectors, valves…etc.: the cost we offer do include all necessities for all connections.

<NOTE>

1) The above given equipment does not include the following items, which should be prepared by the buyer.

((A)) Actual plumbing works for whole supplied piping

((B)) Electrical connections from plant cabinet to individual equipment

((C)) Pre-fixation of whole equipment to the designated location

((D)) Hot room (stove) construction

((E)) Steam pipe outside thermal insulation

((F)) The essential supply of common water

2) The referential data for the whole plant requirement:

((A)) Area: Land —-~ —-M2; pls refer to the attached layout diagram

Others:

(A) Lead-time: within —working days, which is …..

(B) Installation: …..

(C) Customer visit in Taiwan:

(D) Share of markets:

 

 

[EPS shape molding production line]

1. Steam supplying system:

1) Steam boiler – —-kg/hr capacity

2) Water softening device

(for supplying –sets of molding machine)

1SET

2. Air supplying system:

1) Air compressor (screwed type); Horepower: –KW

2) Air compressor (screwed type); Horepower: –KW

3) Refrigerating air dryer

4) Air storage tank; capacity: —-L

5) Air storage tank; capacity: —L

1SET

3. Cooling tower: xxxx & water pump -HP

-SETS

4. Pressure water tank

1) Tank capacity: –ton

2) Maximum bearing pressure of tank: –kg/cm2

3) Normal pressure of tank: -kg/cm2

4) High pressure water pump: –HP x -pcs

5) Safety valve and control valve x -sets

1SET

5. Central vacuum system:

1) Vacuum pump: –HP x -pcs

2) Vacuum control valve x -sets

3) Vacuum water trap tank assembly x -set

1SET

6. Automatic vacuum molding machine:

1) Mode: xxxx

2) Style: Color touch-screen control

3) Max. mold size: —- x —-mm

4) Max. molding area: —- x —-mm

5) Max. end product height: —mm

6) Tie-bar outter diameter: Æ—mm

7) Hopper capacity: —L x -pcs

8) Total hopper outlet: –pcs

9) Motor capacity of hydraulic: –HP

11) Vacuum style: suitable for central vacuum system

12) Machine dimension: —M x —M x —M

13) Machine weight: —-kg

-SETS

7. “QUANTITATIVE” type pre-expander:

1) Model: xxxx

2) Tank size: Æ—- x —-L mm

3) Style:

 (A) Batch type foaming

 (B) Colorful touch-screen + PLC controller

 (C) Expansion density is accurate

4) Including Fluid Bed for dryer & mixer

5) Expansion capacity: —~—kg/hr

6) Expansion density: –~ kg/m3 (upto –kg/m3)

7) Machine dimension: —M x —M x —M

8) Machine weight: —-kg

We are the only one manufacturer in Taiwan …..

1SET

8. High pressure steam hose for mold

1) Injection wave pipe

2) Air nylon pipe

3) Mold clamper

-SETS

9. Feeder: Æ— x —L mm

—pcs

10. Expanded material storage silo:

1) Size: -M x -M x -M (about –M3)

2) Material: …..

-SETS

xxxx

In case that …..

(Dimension drawings or samples required)

-SETS

11. Aluminum mold

Prices are available to evaluate upon dimension drawings or physical samples.

-sets –cavity mold for main base; cycle time: —secs

-sets –cavity mold for upper cover; cycle time: –secs

-SETS

12. Heat exchanger for drying product in drying room:

1) Blower x 2;

2) Steam control valve x 1;

3) Control panel x 1

Suggestion: -~-Hot-room(s) size: –x—x-M(-); —0C; -~-hours

-SETS

(-sets are for 1 hot room)

13. One year spare parts

The cost depends on the buyer’s requirement.

1SET

14. Essential plumbing pipe & whole accessories

Range: Including steel pipe/connector/blower/reducer/fitting…etc.)

Cost is subject to review upon the actual situation in the plant and the quantity of vacuum molding machine; and does not include installation charge.

1SET

<NOTE>

1) The above given equipment does not include the following items, which should be prepared by the buyer.

((A)) Actual plumbing works for whole supplied piping

((B)) Electrical connections from plant cabinet to individual equipment

((C)) Pre-fixation of whole equipment to the designated location

((D)) Hot room (stove) construction

((E)) Steam pipe outside thermal insulation

((F)) The essential supply of common water

2) The referential data for the whole plant requirement:

((A)) Production Area: Land —-M2; pls refer to the attached layout diagram

Warehouse Area: Land —-M2; pls refer to the attached layout diagram

((B)) Total electricity consumption of production line: —KW (which does not include the power for management dept., illumination…etc.

 

  

 

 

Due to the drawings/pictures were provided by the customers/manufacturers, which is chiefly concerned with some business confidential secrets and intellectual property rights; we need to make them vague without showing very detailed dimensions!

 

All specification and designs are subject to change without prior notice due to constant research and development.

Please feel free to contact us should you require any further details~