FIPFG Machine

 

 

FIPFG Machine (Formed In Place Foam Gasket Machine)

1) Model:

2) For two components PU formed foam gaskets

*Specification & details indicating on the next pages

Shipment: 1 x 20’ container required for loading

Optional Accessories

“Wooden” Dummy Mold (fixture)

Software & Program

–To directly transfer the drawings of AutoCAD into NC program language

Air Dryer (Adsorbent Type)

–To prolong the durability of material; to control the quality of foaming

POLY Material Pre-Treatment Machine

–Motorized mixer equipped with pneumatic vanes to move upward, press downward in order to shorten the interval between filling & re-filling

–Safety apparatus designed;

–Aluminum profile structure

Dosing Valve

–Reduce the times of maintenance

Air Compressor

Material

Material A (airfreight or sea freight excluded)

<Minimum order: 400kg>

Material B (airfreight or sea freight excluded)

<Minimum order: 100kg>

Recyclable environment-friendly cleaning agent

<Minimum order: 40kg>

Others

(A) Lead-time: 90 working days

(B) We strongly suggest that the buyer dispatch engineers to the manufacturer’s factory for inspection and 5-day technical training.

[NOTE]

(A) We strongly suggest…..!

(B) If  buyer…..!

(C) Any problem happened…..!!!

(D) REQUIRED…..!!!

 

Specification

FIPFG Machine x 1set

– Operation Output: 1.5~7.0g/sec

– Mixing Ratio (ISO:POLY) = 1:1~1:10

– ISO Tank Volume: 30L; POLY Tank Volume: 30L

– X-Y Axis Rapid Traverse: 300mm/sec

– Maximum Working Area: 1400 x 700mm

– Mixer Screw Speed: 2500~5000rpm

– Equipment Dimension (LxWxH): please refer to the layout drawing

– Equipment Weight: about 1500kg

Standard Accessories

1) Automatic HMI (Human & Machine Interface) Control Unit x 1set

PC-BASE friendly graphic screens with touch panel display

– Including CNC controller

– Parameters setting for temperature, pressure, timer, material metering, mixing

– With motoring, alarm function

– On-line for routes writing, editing

– Electrical cabinet equipped with air conditioner

2) Advanced Mixing Head & Cleaning Unit x 1set

A new generation of mixing head system – no dead space, no material remained, easy to maintain

– Material circulation system

– Including mixing motor and mixing screw (Ø18mm);

+ injection valve for ISO material + injection valve for POLY material

+ injection valve for cleaning agent + solenoid valves for cleaning agent and compressed air

+ anti-leaking valve

– Mixing screw & head are made of Stainless Steel

3) Material Tanks & Metering Unit x 1set

Double-layer thermostatic tank with metering, temperature and pressure control to ensure precise feeing and stabilize the quality

– Double-layer thermostatic tank (SUS304): 30L x 2 (1 for ISO; 1 for POLY); with pneumatic pressure control valve

– (For POLY) mixing motor + Vane x 2

– Precise gear type of pumps for feeding; (Made in Germany) x 2

– Tank cooling system (refrigerating energy: 6000Kcal/hr; rated power: 3.4KW)

4) Environment-friendly cleaning agent recycling system x 1set

– Recyclable environment-friendly cleaning agent to lower the production cost

– SUS304 Tank with filter including diaphragm pump

– Solenoid valves for cleaning agent and compressed air

– Injection valve for cleaning agent

5) Cantilever Type of X-Y-Z Traversing Unit & Working Table x 1set

Automatically Computer controlled 3-axis traversing guide way for moving fast, stably and precisely; with specially engineering plastic working table for easily shifting products without surface damage

– Cantilever type; linear actuator, X-Y-Z axes driven by servo-motors

– Maximum size of workpiece: 1400 x 700mm

6) Maintenance Spare Parts x 1package

– Operation Manual including the PU forming technical knowledge

– Maintenance schedules in daily, monthly and annually

– Maintenance spare parts including mixing screw, main solvent valves, gaskets, hoses, tubes according to maintenance schedule

All specification and designs are subject to change without prior notice due to constant research and development.

Please feel free to contact us should you require any further details~